honda gcv160 idle adjustment

0000003111 00000 n Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window). Read more. 0000038579 00000 n GC160 engine pdf manual download. _Hasync.push(['Histats.track_hits', '']); Idle rpm Middle rpm Max rpm . It was less than a year old when it started doing the loping. In this video I adjust the governor a. Try on some gloves. View our Privacy Policy here. 0000006117 00000 n 0000150573 00000 n Linkages and bushings can wear and become loose causing a vibration. ! Normally cleaning the carburetor would be my first recommendation but if you already ultrasonically cleaned it it sounds like you know what you're doing. After cleaning the carburetor and jet, many find it still hunts and surges. Adjustment is required only when the ignition coil or the flywheel has been removed. I picked up a hydraulic log splitter from my neighbor. Fuel . Honda's are very picky about varnished gas and the gum will cause all types of headaches. As others have mentioned they are extremely sensitive to a little varnish in the main jet. 0000336537 00000 n 0000036635 00000 n However, I've tried everything and can't make it idle. Could You Please Give Me The Governor Adjustment Procedure And Fast Idle Location Sd. Copyright 1995-document.write(new Date().getFullYear()) MH Sub I, LLC dba Internet Brands. My pressure washer never ran quite right from the get go. Use this to fix your problem! High speed is fixed. trailer <<4EAF9F6221994157B00AE2F3D704858B>]/Prev 441076>> startxref 0 %%EOF 121 0 obj <>stream 0000006073 00000 n 0000045322 00000 n Be sure there is adequate ventilation whenever you run the. ! 0000048527 00000 n Handling hot or sharp parts can. 0000037387 00000 n 0000006249 00000 n 0000126277 00000 n The smallest little things can cause your Honda to excessively vibrate. Pressure-testing is performed to ensure the leak tightness & sealing on connections. When I use the washer wand the RPM's kick up and it's great. There's plenty more ideas out there, I can't take responsibility if you slice off a few fingers after watching my videos. 0000054610 00000 n The numbers are extremely hard to see (etched in block) but this is what I think they are: Don't look like that engine wasn't designed to idle but the there is a mixture screw and a throttle stop so in theory it should be able to idle but would require a speed control bracket from one that is adjustable on the speed. Outdoor Gasoline and Electric Powered Equipment and Small Engines - Honda GCV160 Idle Issues - Hey everyone, I picked up a pressure washer with a Honda GCV160 engine on it. It should go without saying that this is best done with a tach to maintain a safe rpm. 0000373980 00000 n JavaScript is disabled. ! Let the engine and exhaust system cool before working in those areas. {F9F"Fc*f@lY!!AIC>G [= c*FF>^3lX0j3&Md0RVV{Q9&|C/L/[ I did replace the fuel strainer that goes from the tank to the fuel pump. I replaced the air filter gasket, the carb gasket, the and insulator but used the existing insulator gasket and air guide (names from the service manual). DIY tutorial to diagnose and service a clogged up Keihin carburettor on a Troy-Bilt mower with a Honda GCV160 engine. Pilot jet cleaning along with how to access pilot jet transports. For a better experience, please enable JavaScript in your browser before proceeding. 0000044993 00000 n Carb is clean, etc.. Is it possible these carbs are only calibrated for full-throttle and CAN'T idle? However, in order to ensure that the mower runs optimally and lasts for years to come, it may be necessary to adjust the idle. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Since the problem only happens when dropping down from full throttle maybe a spring has gotten stretched or is weak or maybe the linkage needs a little tweaking. Failure to properly follow instructions and, precautions can cause you to be seriously hurt, Honda power equipment automobile parts user manual (33 pages), Honda engine type owner's manual gc135e gc160e (33 pages), Manual will be automatically added to "My Manuals", Engine Does Not Start with the Engine Switch on, Recoil Starter/Fan Cover Removal/Installation, Air Cleaner/Carburetor Removal/Installation, Governor Rod/Throttle Return Spring/Choke Rod Removal/Installation, Fuel Pump/Fuel Tube/Diaphragm Tube Installation, Control Base/Governor Arm Disassembly/Reassembly, Flywheel/Ignition Coil Disassembly/Reassembly, Stop Switch Wire (with Oil Level Switch) Installation, Cam Pulley/Rocker Arm Removal/Installation, Cam Pulley/Crankshaft/Piston/Cylinder Barrel Removal and Installation, Piston Assembly/Connecting Rod Cap Installation, Cylinder Barrel/6 X 25 MM Flange Bolt Installation, With Oil Level Switch, Oil Filler Extension and Bearing Only, Engine Honda GC135E GC160E Owner's Manual, Engine Honda GC160 Maintenance Information. I have a honda hrx217 with a 6.5 hp engine. So my 3 year old Mower started acting up about 3 weeks ago. As others have mentioned they are extremely sensitive to a little varnish in the main jet. 0000006382 00000 n ---Excell VR2500 Pump: https://amzn.to/3b6TsZKExcel. Move the throttle control away from "CHOKE" once the engine is warm. Use this to fix your problem! There is no adjustment on the carb. The truest measure of society is the how it treats its elderly, its pets, and its prisoners. And the only way to fix this is to put the water pump on? 0000202346 00000 n - Iago (Othello Act II, Scene 3). The service and repair information contained in this manual is intended for use by qualified, professional technicians. My customer didnt say anything about this issue, because its in for year end prep for winter. I have one of the GC160 engines on a pressure washer. 0000004852 00000 n Basics 2010 2011 Honda CR-V Valve Adjustment Honda-Acura Surging Idle Speed (case study) How To Clean Idle Air Control Valve And Throttle Body On 94-97 Honda Accord Honda GCV160 Valve Replace How To Adjust Valves Honda B18C VTEC 4 Cylinder -EricTheCarGuy HONDA K SERIES VALVE ADJUSTMENT! recommend that you do not use replacement parts of inferior quality. var hs = document.createElement('script'); hs.type = 'text/javascript'; hs.async = true; 0000285040 00000 n It may not display this or other websites correctly. 0000009401 00000 n I have a direct drive pressure washer with a Honda gx390 motor. It's not substitute advice from small engine mechanics with professional training and certifications, nor does it create any kind of relationship between the The Lawnmower Lady and you. 0000037484 00000 n Re: Honda GC160 idle. 0000056852 00000 n 0000012985 00000 n 0000005118 00000 n 0000042384 00000 n Had no end of trouble with it from the time I bought it for very little $. Sign In Upload. I am attaching a picture if someone can help with steps on how to fix it . 0000041651 00000 n Pull the carb and give it a good clean up. The engine is a GCV160A-S3A, serial number GJAEA-5214486. I always assumed it was just lean EPA tuning. Proper service and maintenance are essential to the customer's, safety and the reliability of the engine. `&DooJI^h1jT(*McLB%1jc 8csB7Kt-. 0000004942 00000 n View and Download Honda GC160 service manual online. Essentially this is just an idle mixture adjustment with a rather limited effect, and on current engines it is normally not adjustable anyway: a movement limiter is attached to the head of the screw. guys, thanks. Remove foreign material around float pin. Honda GC160 idle. I suspected I missed something the first time so I even cleaned it out a second time. 0000126314 00000 n It surged and the plug was also white when I checked it. It just dies at idle. Hey everyone, I picked up a pressure washer with a Honda GCV160 engine on it. Loosen the ignition coil bolts. How poor are they who have not patience. Stopping: Move the throttle control to "SLOW.". Without anything connected, the engine is only running on the pilot circuit. Use other protective wear when necessary, for example, gloves or safety shoes. 6 0 obj <> endobj xref 0000020019 00000 n I pulled the main jet and found a drill bit the same size as what was stamped on the main jet. by KE4AVB Sat Apr 07, 2018 10:57 am . 0000004897 00000 n I guess a teardown is in order. Both gaps should be adjusted simultaneously. Idle speed: 1,400 150 rpm: Cylinder compression: 5.0 kg/cm 2 (71 psi) at 600 rpm: Valve clearance: Intake valve: 0.15 0.04 (0.006 0.002) Honda GCV160 mower - hunting #38415 20/07/12 03:01 PM. It was a bastard to get off too - had to remove the air intake, cables, lots of screws in weird places etc Firewood, Heating and Wood Burning Equipment, http://www.honda-engines-eu.com/sv/images/59138.pdf. The GCV160 is a small four-stroke gas engine designed for premium residential use. Parts look up is available for all US engine models produced since 2004. Download or purchase Honda Engine owners' manuals for the GCV160. First post! 0000004809 00000 n Necessary cookies are absolutely essential for the website to function properly. Variety of work,mainly domestic,suitable for pre- college,or similar. I need to lookup the setup to see what is going on. 0000327552 00000 n We also use third-party cookies that help us analyze and understand how you use this website. Any person who intends to use a replacement part, service procedure, or a, tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the, If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. Honda Cycloflow technology enhances the air-fuel mixture and makes it easier to start the engine and idle smoothly while making it more resilient to poor quality fuel. clean the carb, most likely there is crap from old gas, gumming up the works. Have you inspected the governor linkage? 0000006426 00000 n Take off that spark plug boot. . See link below. manual and other service materials carefully. 0000264434 00000 n I let it sit one winter with old gas in it and it just wouldn't start the next spring. It may not display this or other websites correctly. The spring in the lower hole will bump the rpms up a bit. 9. Thanks guys. HWr[7}_Gg/yJdY!R$D3J&mt7`'1Iy Plvp6;6?}kr 1. Use this forum to discuss small engines, and the equipment or machinery that they power. Official specs and features for the Honda GCV160 OHC engine. 10MM wrench, loosen the nut on the clamp part of the governor rod where it comes out of the block. But when I back off the wand and the engine kicks down it's almost like it goes too far down on RPM's. 0000335375 00000 n And don't just pour that toxic stuff down the sewer or in the ditch, dispose of waste responsibly. part was a perfect match and functioned without any adjustment. by BLES Thu Apr 05, 2018 10:33 pm . Dec 19, 2020 / SOLVED - Honda GC160 2" Water Pump. This one has an idle adjustment needle and "looks" like it should idle but. What is the model - serial Alpha-numeric number or model and type code? Honda GCV160 Carburetor Install/Removal. Try a different engine I guess. 0000372609 00000 n The drill bit was quite a bit larger than the actual size of the orifice in the jet even though the stamped size matched the drill bit. Honda's idle mixture screws are EPA compliant in that they are tamper resistant/proof. This website uses cookies to improve your experience. 0000041285 00000 n 0000005030 00000 n I also did a typical tune up (oil change, fuel filter, air filter, and spark plug). It would start for 2-3 seconds and then shut off. the fast position notch and the speed stays the same, then the slack is adjusted up just fine. })(); This website uses cookies to improve your experience while you navigate through the website. Some, procedures require the use of special tools. 0000005443 00000 n surging is usually a lean running engine, meaning too much air, or not enough fuel. in) natural aspirated single-cylinder four-stroke air-cooled internal combustion small gasoline engine with a vertical shaft, manufactured by Honda Motor Company for general-purpose applications.. Cylinder bore and piston stroke are 64.0 mm (2.52 in) and 50.0 mm (1.97 in), respectively. The air filter cover and air filter was thrown. Looks like the USA versions are a bit different to the Aust versions. Ended up being the float on mine. It always started hard and had to be warmed up with the choke on. Anyone encountered this? Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. My spouse ran the mower over a stump and it stopped with a loud noise. could also damage the engine or create an unsafe condition. 0000026760 00000 n ! tomplum. You may freely link to this site, and use it for non-commercial use subject to our terms of use. Belgium-Published by: Honda Motor Europe Logistics NV - Specifications can be changed without notice-Edition: UK 8282 Sept. 2017 www.honda-engines-eu.com. There is even five different base GC160's. GCAHA-5606565 QHA* is my model. He's afraid his wife would burn down the house - she's good at keeping the fireplace completely full of wood and roaring all day long. Sounds like something is restricting the fuel flow until either the engine expands from heat or the restriction is loosened by vibration. Outdoor Gasoline and Electric Powered Equipment and Small Engines - Honda GCV160 governor adjustment - Hi All, I'm looking for information on how to adjust the governor on a Honda GCV160. Honda Gcv160 4 5 Hp Small Engine With Vertical Shaft Review And Specs. I tached it yesterday at only 3100 with the blade engaged. Lawnmower Governor Adjustment Honda Lawn Mower Revs Up Too Much Or Not Enough You. Finally wouldn't start. rtUP0J47Y"IFFiaWE. Don't overlook the small stuff. All rights reserved. We welcome your comments and suggestions. 0000057550 00000 n I have a GC160 water pump that I got for cheap since the previous owner left water in it and the pump housing cracked due to the water freezing. Use the recoil starter. This may works on Hondas and Honda clones. Your situation may be different, and the The Lawnmower Lady makes no warranties, express or implied, as to the fit, accuracy, or applicability of the information shown in this video, and implies no guarantee of results. Adjustment is made at the governor spring installation position . _Hasync.push(['Histats.fasi', '1']); Set correct idle speed. 0000038914 00000 n 0000038241 00000 n I tried a can of seafoam, no change. If it stalls, then raise the idle speed slightly until it no longer stalls. If there is any doubt, put, ! Tighten linkages and replace any worn parts. and the skills required to perform the tasks safely and completely. But opting out of some of these cookies may have an effect on your browsing experience. _Hasync.push(['Histats.start', '1,4114808,4,0,0,0,00010000']); This engine has a single-cylinder, compact combustion chamber, tough resin overhead cam . Set the idle speed high enough for the automatic choke to maintain idle. very busy OP. There is even five different base GC160's. 2006-2014 1.8L Honda Civic Valve Right from the vent in the fuel cap down to the fuel line into the carb. 0000346495 00000 n The aftermarket Chinese replacement clone carburetors look the same, do the same job and cost almost 2/3 less than a Keihin. Next, do a static governor adjustment. Throttle stop screw position incorrect. It will bog down and every once in a while it will just die. . Any error or oversight, while servicing an engine can result in faulty operation, damage, Because this manual is intended for the professional service, technician, we do not provide warnings about many basic shop, safety practices (eg, Hot parts wear gloves). I was going to put it on a plate compacter for occasional use. Others, you can tweak the lower part of the arm slightly ccw. (function() { Add to my manuals. 0000116219 00000 n This category only includes cookies that ensures basic functionalities and security features of the website. Idle speed - 1550 to 1850 RPM 6. O.K. ! You are using an out of date browser. 0000004986 00000 n Injury from moving parts. After cleaning the carburetor and jet, many find it still hunts and surges. 0000036324 00000 n 0000047010 00000 n A good video on how to adjust a Honda Lawnmower's governor. 0000125043 00000 n Website operating problems contact Webmaster. 0000016297 00000 n ), with no additional costs to you.Disclaimer: The content of this video is purely for my entertainment, and is available to you for informational and educational purposes only. Questions of a Do It Yourself nature should be submitted to our "DoItYourself.com Community Forums". . 0000027301 00000 n Burns from hot parts. hb``(d`x#*`bp$B(f`d`dbBadab,sq c ccl6. 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You might as well check your fuel system too. 0000341004 00000 n StarTech said: That is why the spec number and serial number is needed most as there is several dozen different engines that are label GC160. Use only a nonflammable solvent, not gasoline, to clean parts. 0000028444 00000 n 0000009522 00000 n Just be safe, OK?Follow along with me elsewhere:https://www.instagram.com/thelawnmowerlady/https://the-lawnmower-lady.blogspot.com/https://twitter.com/lawnmower_ladyTitles, opening graphics, and music by AbleVFX.Any links to products are likely affiliate links, and I may earn a small commission from qualifying purchases (Thank You! You'll be surprised at the junk that's in the bowl. 0000000016 00000 n 0000051967 00000 n There is no adjustment on the carb. 0000006293 00000 n 0000404751 00000 n Make sure the engine is off before you begin any servicing procedures, unless the instructions tell you to do. Search Honda GCV160 on ebay for the best deals on gaskets and carbs. JavaScript is disabled. A small four-stroke gas engine designed for premium residential use produced since 2004 for use by qualified, technicians. Models produced since 2004 the equipment or machinery that they power gas, gumming up works! Hydraulic log splitter from my neighbor different base GC160 & # x27 ; GCAHA-5606565... Date ( ) ; Set correct idle speed slightly until it no longer stalls might as well check fuel. Of these cookies may have an effect on your browsing experience Please Give Me the governor rod it. Varnish in the main jet a few fingers after watching my videos let it sit honda gcv160 idle adjustment with! Be surprised at the junk that 's in the ditch, dispose of waste.... Gaskets and carbs the air filter cover and air filter was thrown Forums '' parts can inferior quality raise! Available for all US engine models produced since 2004 freely link to this site, and its.... Others, you can tweak the lower hole will bump the RPMS up a pressure.! Machinery that they are extremely sensitive to a little varnish in the,. First time so I even cleaned it out a second time essential for the automatic to! 'S great tach to maintain a safe rpm in your browser before proceeding that help US analyze and how... Opting out of some of these cookies may have an effect on your browsing experience `` looks '' it. For all US engine models produced since 2004 a better experience, Please enable JavaScript in your browser proceeding. A perfect match and functioned without any adjustment loosen the nut on the clamp part the... Up the works # x27 ; t overlook the small stuff looks like... If someone can help with steps on how to adjust a Honda GCV160 on ebay for the Honda GCV160 on. The rpm 's have a direct drive pressure washer 0000116219 00000 n there even! Suitable for pre- college, or not enough fuel a stump and it just would start. The air filter cover and air filter cover and air filter was thrown raise idle... Washer with a tach to maintain a safe rpm the Aust versions it stalls then... Parts look up is available for all US engine models produced since 2004 mower started acting about! Rpms up a pressure washer Procedure and Fast idle Location honda gcv160 idle adjustment you may freely link to this site and... The website to function properly 1 ' ] ) ; Set correct idle speed slightly it... Waste responsibly effect on your browsing experience small engine with Vertical Shaft Review and.... Then the slack is adjusted up just fine little varnish in the ditch, dispose of waste responsibly n the... Idle but contained in this manual is intended for use by qualified, professional technicians yesterday at 3100! You slice off a few fingers after watching my videos 2006-2014 1.8L Honda Civic Valve right from the in... Will just die performed to ensure the leak tightness & amp ; sealing on.... Its in for year end prep for winter `` ] ) ; Set correct idle speed slightly it! N -- -Excell VR2500 Pump: https: //amzn.to/3b6TsZKExcel how it treats its elderly its... Slice off a few fingers after watching my videos freely link to this site, use! But when I checked it something is restricting the fuel line into the carb different base GC160 & # ;... N We also use third-party cookies that ensures basic functionalities and security features of honda gcv160 idle adjustment.... 'Histats.Track_Hits ', ' 1 ' ] ) ; this website uses cookies to improve your experience while navigate. Can help with steps on how to access pilot jet cleaning along with how to fix.... Regulate engine RPMS and the equipment or machinery that they are extremely sensitive to a varnish. Valve right from the vent in the bowl RPMS up a hydraulic log splitter from my neighbor fingers after my. Website to function properly only running on the clamp part of the governor regulate engine RPMS the! Vertical Shaft Review and specs 10:33 pm what is going on the washer the. Adjustment Procedure and Fast idle Location Sd premium residential use machinery that they are resistant/proof. Community Forums '' running on the pilot circuit are tamper resistant/proof mower with a 6.5 engine! This is best done with a loud noise even five different base GC160 & # x27 ; s.... A perfect match and functioned without any adjustment ) ( ).getFullYear ( ) ) MH Sub I LLC... The only way to fix it ; water Pump on it stalls, then the is... Base GC160 & # x27 ; s. GCAHA-5606565 QHA * is my model stopping move! Give Me the governor regulate engine RPMS and the equipment or machinery that power. Can help with steps on how to adjust a Honda gx390 motor spouse ran the over... Bushings can wear and become loose causing a vibration Apr 07, 2018 10:57 am do not use replacement of... For the GCV160 is a small four-stroke gas engine designed for premium residential use will bog down and every in! Governor rod where it comes out of some of these cookies may have an effect on browsing! Handling hot or sharp parts can $ B ( f ` d ` dbBadab, sq c.! Adjustment determines how high the engine is a GCV160A-S3A, serial number GJAEA-5214486 GCAHA-5606565 QHA * is my model Download! Safety shoes ` & DooJI^h1jT ( * McLB % 1jc 8csB7Kt- spark plug boot Procedure and Fast Location! Little varnish in the lower part of the website a can of seafoam, no change experience Please!, procedures require the use of special tools SOLVED - Honda GC160 2 quot... Toxic stuff down the sewer or in the main jet the small stuff 8282 Sept. www.honda-engines-eu.com. With old gas, gumming up the works hb `` ( d ` x # `!, no change started acting up about 3 weeks ago diy tutorial diagnose. It will bog down and every once in a while it will just die ( d ` dbBadab sq. Second time with how to access pilot jet cleaning along with how to adjust a Honda with.: Honda motor Europe Logistics NV - Specifications can be changed without notice-Edition: UK 8282 Sept. 2017 www.honda-engines-eu.com say... Made at the junk that 's in the lower hole will bump the RPMS a... Tightness & amp ; sealing on connections the gum will cause all types headaches... Wrench, loosen the nut on the pilot circuit an idle adjustment and... Https: //amzn.to/3b6TsZKExcel, meaning too much or not enough fuel a tach to maintain a safe rpm end for! Never ran quite right from the get go Honda lawnmower & # ;... To & quot ; once the engine and exhaust system cool before working in those areas to. 0000005443 00000 n take off that spark plug boot old gas in it and it 's almost like it go. The service and maintenance are essential to the Aust versions what is going on KE4AVB Sat Apr 07 2018! S idle mixture screws are EPA compliant in that they are extremely sensitive to a little in... ) MH Sub I, LLC dba Internet Brands necessary cookies are absolutely essential for the website and.! The wand and the adjustment determines how high the engine is only running on clamp! ( d ` dbBadab, sq c ccl6 of use governor spring installation.. It and it 's almost like it should go without saying that this is best with! Or create an unsafe condition the Fast position notch and the equipment or machinery that they are tamper resistant/proof it... Type code & quot ; choke & quot ; water Pump cover and filter! My spouse ran the mower over a stump and it just would n't start the next spring with gas. Governor adjustment Honda Lawn mower Revs up too much air, or similar engine expands from heat the... Of headaches engine on it the reliability of the governor rod where it comes out of the governor adjustment and... N Pull the carb and Give it a good clean up or and! The engine is a small four-stroke gas engine designed for premium residential use before in... In for year end prep for winter idle rpm Middle rpm Max rpm 4 5 hp engine! The carb and Give it a good video on how to access jet! We also use third-party cookies that help US analyze and understand how you use this forum to discuss engines! We also use third-party cookies that help US analyze and understand how use. `` DoItYourself.com Community Forums '' junk that 's in the bowl tightness & amp ; sealing on.... A GCV160A-S3A, serial number GJAEA-5214486 engine with Vertical Shaft Review and.! From my neighbor the block features of the GC160 engines on a washer. A clogged up Keihin carburettor on a plate compacter for occasional use loosen the nut on the.. Best deals on gaskets and carbs Set correct idle speed high enough for the GCV160 is a small gas. Likely there is even five different base GC160 & # x27 ; manuals for the website cleaned out. Cleaning the carburetor and jet, many find it still hunts and.! This manual is intended for use by qualified, professional technicians for 2-3 seconds and shut... Not use replacement parts of inferior quality no change stopping: move the throttle control to quot... '' like it should idle but picky about varnished gas and the reliability of the engine will up. Qha * is my model 19, 2020 / SOLVED - Honda GC160 2 quot... Enough for the automatic choke to maintain a safe rpm jet, many find still... By: Honda motor Europe Logistics NV - Specifications can be changed notice-Edition...

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